silicon sheet Flame treatment machine

Flame Treatment Machine

Catalog

1. Safety Instructions
   1.1 Safety Regulations
   1.2 Warning Labels (Photo)
   1.3 Nameplate

2. Specifications
   2.1 Specification Table
   2.2 Machine Noise Value
   2.3 Machine Functions & Features
   2.4 Main Components (Diagram)
   2.5 Machine Dimensions (Diagram)

3. Installation
   3.1 Lifting Method (Diagram)
   3.2 Installation Method (Diagram)
   3.3 Installation & Leveling
   3.4 Power Supply Requirement
   3.5 External Power Connection

4. Operation
   4.1 Operator Position (Diagram)
   4.2 Control Panel Description
   4.3 Emergency Stop
   4.4 Operation Procedure

5. Maintenance
   5.1 Daily / Weekly / Monthly / Yearly Maintenance
   5.2 Lubrication
   5.3 Trouble Shooting
   5.4 Scrap Disposal
   5.5 Permissible Ambient Conditions
   5.6 Storage Conditions

6. Electrical System
   6.1 Safety Rules for Electrical Control System
   6.2 Electrical & Pneumatic Diagrams
   6.3 Electrical Parts List

7. Pneumatic System

8. Consumables

1. Safety Instructions

1.1 Safety Regulations

1.1.1 General Safety

• Know your machine.
  Read this manual completely before operation. Understand the machine’s purpose, limitations, and potential hazards.

• Keep the work area clean.
  Do not leave flammable items (e.g., rags) on the worktable.

• Keep unauthorized personnel away.
  All visitors must maintain a safe distance.

• Do not force the machine.
  Do not start the machine if the worktable is not returned to its home position. Operate within factory parameters. Any adjustment must be performed by qualified personnel or under our guidance.

• Use appropriate tools.
  Do not force the machine or attachments to perform non‑intended tasks.

• Do not perform maintenance while the machine is running.

• Disconnect power before repairing, changing attachments, or installing/uninstalling the motor.

• Fire hazard.
  Do not leave the machine running unattended.

• Silicon sheet placement.
  Fully cover the mesh frame with the silicon sheet. Keep hands away from the flame.

• Maintain good footing and balance.
  Anti‑slip floor recommended.

• Do not clean the machine while it is running.

• Do not remove or alter warning labels. Replace any missing or covered labels.

1.1.2 Special Safety Rules

• Keep away from both sides of the machine during operation.

• Flame produces smoke. An exhaust hood is strongly recommended.
  Wear a respirator, high‑temperature gloves, and other protective equipment.

• Before connecting to a stable 220V single‑phase power supply, check the main circuit. Verify that the switch, live wire, and neutral wire are correctly connected.

• If any abnormality occurs or material is not fed in time during flame treatment, immediately brake or press the Emergency Stop switch.

2. Specifications

2.1 Specification Table

(Please insert your detailed specification table here)

2.2 Machine Noise Value

(Please insert measured noise value here)

2.3 Machine Functions & Features

• Flame surface treatment for plastic/rubber parts

• Automatic rotary worktable

• Adjustable flame intensity and height

• Touch screen control with manual/automatic modes

• Emergency stop and motor brake for safety

2.4 Main Components (Fig.)

(Insert diagram of main components)

2.5 Machine Dimensions (Fig.)

(Insert dimension drawing)

3. Installation

3.1 Lifting Method (Fig.)

(Insert lifting diagram)

3.2 Installation Method (Fig.)

(Insert installation diagram)

3.3 Installation & Leveling

Place the machine on a solid, level floor. Adjust the leveling feet to eliminate any wobble.

3.4 Power Supply Requirement

• Voltage: 220V AC, single phase, 50/60Hz

• Stable power source with proper grounding

3.5 External Power Connection

Before connecting power, verify that the main switch, live wire, and neutral wire are correctly connected.

4. Operation

4.1 Operator Position (Fig.)

(Insert operator position diagram)

4.2 Control Panel Description

(Refer to Fig. 2 in original document)

Control panel (left to right):

Touch screen interface (Fig. 3):

Parameter setting interface (Fig. 4):

• Left 6 buttons: single manual actions

• Right side: parameter settings

• “Run page” returns to operation screen.

Gantry speed adjustment (Fig. 5):
Two knobs control forward and return speed of the gantry.

4.3 Emergency Stop

Press the red Emergency Stop button to immediately halt all machine movement.
To resume: rotate the button clockwise until it pops out, then re‑start normally.

4.4 Operation Procedure

Before power‑on inspection

Check machine status.
If the worktable is in the wrong position (as shown in Fig. 6 – e.g., caused by sudden power loss during operation):

1. Power on the machine.

2. Manually push the gantry inward into position.

3. Release the motor brake via touch screen.

4. Manually rotate the worktable to 90° relative to the machine (Fig. 7).

5. Then supply air and gas – the machine is ready.

Start‑up sequence (machine in correct position as Fig. 7, power & air on)

1. Adjust flame (Fig. 8):

• Slightly open air (counter‑clockwise).

• Briefly press Ignition button (air & gas solenoid valves open and ignite).

• Slowly open gas (counter‑clockwise) to achieve required flame.

• Press Ignition again to confirm. Flame adjustment done.

2. Adjust flame gun height using the two handwheels (left and right upper corners).

3. Set operation mode via touch screen.

4. Press Start button on control panel or step on foot switch to begin normal production.

5. In fully automatic mode: press Start or step on foot switch again to stop the machine and return to standby.

(Insert Fig. 1 – gas connection, Fig. 2 – control panel, Fig. 3 – touch screen, Fig. 4 – parameter screen, Fig. 5 – gantry speed knobs, Fig. 6 – wrong table position, Fig. 7 – correct table position, Fig. 8 – flame adjustment)

5. Maintenance

5.1 Daily / Weekly / Monthly / Yearly Maintenance

5.2 Lubrication

Regularly apply lubricating oil to guide rails and rotary gears.

5.3 Trouble Shooting

(Please insert common problems and solutions)

5.4 Scrap Disposal

Dispose of the machine and all components according to local environmental regulations.

5.5 Permissible Ambient Conditions

• Temperature: 0–40°C

• Humidity: ≤85% (non‑condensing)

• No corrosive gas or excessive dust

5.6 Storage Conditions

• Dry, well‑ventilated area

• Temperature: –10°C to 50°C

• Protect from moisture and direct sunlight

6. Electrical System

6.1 Safety Rules for Electrical Control System

• Only qualified electricians may access the electrical panel.

• Disconnect main power before opening the electrical enclosure.

• Do not modify internal wiring without authorization.

6.2 Electrical & Pneumatic Diagrams

(Insert electrical and pneumatic drawings)

6.3 Electrical Parts List

(Insert list of electrical components)

7. Pneumatic System

• Medium‑pressure gas inlet (for LPG): copper nozzle at lower right (as shown in original Fig. 1).

• Compressed air inlet: air preparation unit (3P compressed air).

• Gas hose: use a red medium‑pressure regulator (type used for commercial kitchen stoves) and air hose, available at hardware stores.

8. Consumables

• LPG (propane/butane)

• Silicone sheet

• Anti‑slip floor material (optional)

• Lubricating oil for rails/gears

• Replacement air/gas hoses